The new energy electric light truck chassis assembly line is specifically designed for electric light trucks, featuring high automation and modularity, and integrating a MES system for production monitoring. Key processes include the assembly of the chassis, electric drive system, suspension, and transmission system, as well as electrical connections and interior/exterior trim assembly. It emphasizes quality control and safety design, adapts to lightweighting and energy-saving trends, and meets diverse production needs.
The new energy electric light truck chassis assembly line is a production facility specifically designed for assembling electric light truck chassis.
Features and Process Flow of New Energy Electric Light Truck Chassis Assembly Line:
Features:
-Adaptability: The assembly line is designed to adapt to different models and configurations of electric light truck chassis to meet diverse production needs.
-Automation: Integrated automated equipment, such as automatic welding robots and automatic tightening systems, improves assembly accuracy and efficiency.
-Modular Design: Modular design allows for rapid adjustment of the assembly line configuration according to production needs.
-Information Management: Utilizes Manufacturing Execution Systems (MES) to achieve real-time monitoring and data management of the production process.
-Quality Control: Key quality inspection points are set up on the assembly line, such as performance testing of the three-electric system (battery, motor, and electronic control).
-Safety Design: Ensures operator safety, including emergency stop buttons, guardrails, and other safety devices.
-Energy Saving and Environmental Protection: Employs energy-saving technologies and equipment to reduce energy consumption and emissions during production.
-Lightweight Design: Considering the weight of the power battery in new energy vehicles, the chassis design emphasizes lightweight design to improve energy efficiency.
Process Flow:
-Chassis Assembly: The chassis is the main structure of the chassis, assembled with other components through welding or riveting methods.
- Installation of the three core electric systems: Install the battery pack, electric motor, and electronic control system; these are the core components of the electric light truck.
- Suspension system assembly: Assemble the front and rear axle suspension systems, including shock absorbers and springs.
- Transmission system assembly: Assemble the gearbox and drive shaft, and other transmission system components.
- Electrical system connection: Complete the electrical system connections for the vehicle, including lights, instruments, and sensors.
- Interior assembly: Assemble the interior trim, such as seats, dashboard, and control switches.
- Exterior assembly: Assemble the exterior components of the vehicle, such as doors, fenders, and bumpers.
- Performance testing: Conduct overall vehicle performance testing, including power performance, braking performance, and electrical system functionality.
- Final inspection and adjustment: Perform a final inspection of the vehicle assembly quality and make necessary adjustments.
- Cleaning and painting: Clean, polish, and paint the frame and body.
- Packaging and shipping: Clean and package the assembled vehicle for shipment.
The design and configuration of the new energy electric light truck chassis assembly line must meet the requirements of high efficiency, high quality and high automation, while taking into account the special structure and performance requirements of electric light trucks.
